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Cr13Ni5Si2-Based Composite Coating on Copper Deposited Using Pulse Laser Induction Cladding.

Ke Wang1, Hailin Wang2, Guangzhi Zhu3

  • 1National Engineering Research Center of Laser Processing, School of Optical and Electronic Information, Huazhong University of Science and Technology, Wuhan 430074, China. wk900129@sina.com.

Materials (Basel, Switzerland)
|August 5, 2017
PubMed
Summary

Pulse laser induction hybrid cladding (PLIC) created a durable Cr13Ni5Si2 coating on copper. This advanced coating shows superior high-temperature wear resistance, crucial for industrial applications like continuous casting mold plates.

Keywords:
copperexperimental and numerical studyhigh-temperature wear resistancemetal silicidepulse laser induction cladding

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Area of Science:

  • Materials Science
  • Surface Engineering
  • Mechanical Engineering

Background:

  • Copper substrates are vital in continuous casting but susceptible to wear.
  • Developing wear-resistant coatings for high-temperature applications is essential for extending component lifespan.

Purpose of the Study:

  • To investigate the high-temperature wear behavior of a Cr13Ni5Si2-based composite coating deposited by pulse laser induction hybrid cladding (PLIC) on copper.
  • To analyze temperature evolution and crack behavior during PLIC and compare it with pulse laser cladding (PLC).

Main Methods:

  • Deposition of Cr13Ni5Si2 coating on copper using PLIC.
  • Finite element method (FEM) for analyzing temperature evolution and crack behavior.
  • Scanning electron microscopy (SEM) and X-ray diffraction (XRD) for microstructural and phase analysis.
  • High-temperature wear testing at room temperature and 500 °C.

Main Results:

  • PLIC ensured metallurgical bonding between the copper substrate and the coating due to higher peak power.
  • At 500 °C, the Cr13Ni5Si2 coating exhibited a 21% increase in wear volume compared to room temperature.
  • This performance was significantly better than NiCr/Cr3C2 coating (225% increase at 500 °C).

Conclusions:

  • The Cr13Ni5Si2-based composite coating deposited by PLIC demonstrates excellent high-temperature wear resistance.
  • PLIC is a promising technology for enhancing the service life of copper mold plates in slab continuous casting.