Design and fabrication of distributed Bragg reflector multilayers for dynamic pressure sensing

A novel 2D-surface shock pressure sensor is designed and tested based on 1D-Photonic Crystal, i.e., Distributed Bragg Reflector Multilayer (DBR/ML) structures. The fast opto-mechanical response of these structures to changes in layer thicknesses and refractive indices are ideally suited for dynamic pressure sensing. They offer the potential to minimize acoustic impedance mismatch between the material layers, and most importantly, the potential to monitor both temporal and spatial (lateral) variations during shock compression. In this feasibility study, different materials and device designs are investigated to identify material/device design combinations with optimum response to dynamic loading. Structural and material effects are studied in terms of spectral and mechanical properties, structure stability, and the ease of fabrication process. Structures comprising of different numbers of SiO_1.5/SiO_1.7 bilayer stacks are modeled, and fabricated. A 10-bilayer structure placed under a dynamic compressive load of ~7.2 GPa, exhibits a blueshift of 29 nm with a response time of ~5 ns which is well within the shock pressure rise time measured with PDV velocimetry. This promising result successfully demonstrates the feasibility of the specifically designed DBR/ML structure as a dynamic pressure sensor.