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Surface area normalized dissolution to study differences in itraconazole-copovidone solid dispersions prepared by
Vivekanand Bhardwaj1, Niraj S Trasi1, Dmitry Y Zemlyanov2
1Department of Industrial and Physical Pharmacy, College of Pharmacy, Purdue University, West Lafayette, IN 47907, United States.
Amorphous solid dispersions of itraconazole (ITZ) and copovidone (PVPVA 64) significantly enhance drug dissolution. Formulation and processing methods like spray-drying and hot-melt extrusion influence drug release rates and surface properties.
Area of Science:
- Pharmaceutical Science
- Materials Science
Background:
- Amorphous solid dispersions (ASDs) are crucial for improving the bioavailability of poorly soluble drugs.
- Itraconazole (ITZ) is a widely used antifungal agent whose solubility can be enhanced through ASD formulation.
Purpose of the Study:
- To comparatively evaluate amorphous solid dispersions of itraconazole (ITZ) and copovidone (PVPVA 64) prepared by spray-drying (SD) and hot-melt (HM) extrusion.
- To investigate the influence of drug loading, processing methods, and solvent composition on the dissolution profiles and performance of ITZ ASDs.
Main Methods:
- Preparation of ASDs using spray-drying (SD) and hot-melt (HM) extrusion at various drug-polymer ratios.
- Dissolution studies using a modified intrinsic dissolution rate (IDR) assembly.
- Quantification of drug and polymer release using ultraviolet spectroscopy.
- Characterization using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray photoelectron spectroscopy (XPS).
Main Results:
- Melt-quenched amorphous ITZ showed an 18-fold dissolution advantage over its crystalline form.
- SD and HM extrusion yielded ASDs with similar drug release profiles.
- Dissolution behavior transitioned from drug-controlled to polymer-controlled at approximately 20% drug loading or lower.
- Spray drying solvent composition significantly impacted drug release at 20% drug loading.
- SEM, TEM, and XPS revealed distinct surface morphologies, internal structures, and surface compositions, with drug enrichment in poorly dissolving systems.
Conclusions:
- The amorphous form of ITZ significantly enhances dissolution compared to its crystalline counterpart.
- Both SD and HM extrusion are effective methods for preparing ITZ ASDs with comparable dissolution profiles.
- Drug loading dictates the dissolution mechanism, shifting from drug-controlled to polymer-controlled as loading decreases.
- Processing parameters, particularly solvent choice in SD, critically influence ASD performance.
- Surface characteristics and composition play a key role in the dissolution behavior of ITZ ASDs.
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