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Updated: Feb 14, 2026

Digital Hybrid Model Preparation for Virtual Planning of Reconstructive Dentoalveolar Surgical Procedures
Published on: August 5, 2021
Virtual Surgical Planning: The Pearls and Pitfalls
Johnny I Efanov1, Andrée-Anne Roy1, Ke N Huang1
1Plastic and Reconstructive Surgery Service, Centre Hospitalier Universitaire Sainte-Justine, University of Montreal, Montreal, Canada.
Virtual surgical planning (VSP) aids craniofacial surgery, but adherence varies. Addressing communication and planning issues improves VSP effectiveness for complex skeletal reconstructions.
Area of Science:
- Craniofacial Surgery
- Medical Technology
- Surgical Planning
Background:
- Virtual surgical planning (VSP) is increasingly utilized in craniofacial surgery.
- Computer-aided design and manufacturing (CAD/CAM) support various craniofacial procedures.
Purpose of the Study:
- To analyze the learning curve and error rates associated with virtual surgical planning in craniofacial procedures.
- To identify factors influencing the successful implementation of VSP.
Main Methods:
- Retrospective analysis of 54 consecutive virtual surgeries (orthognathic and free bone transfers) from July 2012 to October 2016.
- Evaluation of adherence to virtual surgical plans and identification of reasons for plan abandonment.
Main Results:
- 85% of orthognathic VSP were fully adhered to; 4% abandoned, 11% partially adhered.
- 75% of free tissue transfer VSP were adhered to; 25% partially adhered.
- Reasons for abandonment included poor communication, condyle placement issues, soft-tissue impedance, tumor progression, and inadequate preoperative assessment.
Conclusions:
- VSP is a valuable tool in craniofacial surgery, but surgeons must be aware of its limitations.
- Experience and time enhance the utility of VSP as an adjunct to clinical judgment.
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