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Recirculation cells for granular flow in cylindrical rotating tumblers.
Umberto D'Ortona1, Nathalie Thomas2, Richard M Lueptow3
1Aix Marseille Univ., CNRS, Centrale Marseille, M2P2, Marseille, France.
Secondary flows, or recirculation cells, form in rotating cylindrical tumblers. These flow patterns are influenced by tumbler geometry and impact particle mixing.
Area of Science:
- Physics of granular materials
- Fluid dynamics in granular systems
Background:
- Understanding particle flow in rotating equipment is crucial for industrial processes.
- Previous studies focused on spherical and conical tumblers, leaving cylindrical systems less explored.
Purpose of the Study:
- To investigate the velocity field and flowing layer structure in rotating cylindrical tumblers.
- To characterize the formation and behavior of secondary flows (recirculation cells).
Main Methods:
- Detailed discrete element method (DEM) simulations.
- Analysis of monodisperse particle flow in partially filled 3D cylindrical rotating tumblers.
Main Results:
- Recirculation cells develop near endwalls, with axial drift towards the endwall near the surface and towards the midlength deeper within the flowing layer.
- Oppositely oriented recirculation cells form adjacent to endwall cells.
- Endwall cell size is largely independent of tumbler length, rotation speed, and fill level (25-50%).
- Shorter tumblers show reduced or absent central cells, while longer tumblers develop stagnation zones between central cells.
Conclusions:
- Cylindrical tumbler geometry significantly influences particle flow patterns and secondary flow development.
- Endwall effects are dominant, especially in shorter tumblers.
- These findings offer insights into particle mixing and frictional effects within rotating cylindrical systems.
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