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Updated: Feb 5, 2026

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
Patient-Specific Printed Plates Improve Surgical Accuracy In Vitro
Kasper Stokbro1, R Bryan Bell2, Torben Thygesen3
1PhD Fellow and Oral and Maxillofacial Surgical Resident, Department of Oral and Maxillofacial Surgery, Odense University Hospital, Odense, Denmark.
Patient-specific plates accurately reposition the maxilla in orthognathic surgery, closely matching planned outcomes. Careful inspection of the osteotomy site is crucial to ensure precise surgical results with these custom implants.
Area of Science:
- Oral and Maxillofacial Surgery
- Biomedical Engineering
- Medical Device Technology
Background:
- Orthognathic surgery aims to correct jaw discrepancies.
- Patient-specific implants offer potential for improved surgical accuracy.
- The efficacy of patient-specific printed plates in orthognathic procedures requires further quantification.
Purpose of the Study:
- To quantify the in vitro surgical accuracy of patient-specific printed plates in orthognathic surgery.
- To compare in vitro results with actual patient surgical outcomes.
- To assess the potential of patient-specific plates to improve surgical precision.
Main Methods:
- An in vitro study involving 20 patients undergoing maxillary repositioning.
- Three-dimensional models were created from preoperative midfaces.
- Patient-specific plates were used to reposition the dental segment in the 3D models.
- Surgical accuracy was measured by comparing repositioning to the virtual surgical plan.
Main Results:
- The maxilla was repositioned with a mean deviation of 0.5 mm anterior and 0.3 mm inferior to the planned position.
- Patient-specific plates achieved close approximation to the planned maxillary position.
- No surgically relevant differences were observed between planned and achieved repositioning.
Conclusions:
- Patient-specific printed plates demonstrate high accuracy in repositioning the maxilla during orthognathic surgery.
- The achieved repositioning closely approximated the virtual surgical plan.
- Careful intraoperative inspection of the osteotomy site is recommended to prevent plate interference and ensure planned outcomes.
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