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This study shows CeO2-WO3-ZrO2 mixed oxides maintain excellent selective catalytic reduction (SCR) activity for nitrogen oxides (NOx) removal even after harsh hydrothermal aging. The catalyst demonstrates remarkable stability and efficiency in high-temperature conditions.

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Area of Science:

  • Materials Science
  • Environmental Chemistry
  • Catalysis

Background:

  • Selective catalytic reduction (SCR) using ammonia (NH3) is crucial for removing nitrogen oxides (NOx) from industrial emissions.
  • Developing catalysts with high activity and hydrothermal stability is essential for effective NOx abatement.

Purpose of the Study:

  • To investigate the impact of hydrothermal aging on the performance of CeO2-WO3-ZrO2 mixed oxide catalysts for NH3-SCR.
  • To understand the structural and chemical changes affecting the catalyst's stability and activity.

Main Methods:

  • Homogeneous precipitation method for catalyst synthesis.
  • Hydrothermal aging at 850 °C for 16 hours.
  • Characterization using N2-physisorption, XRD, Raman, H2-TPR, XPS, NH3-TPD, and in situ DRIFTS.

Main Results:

  • The CeO2-WO3-ZrO2 catalyst exhibited excellent NH3-SCR activity and hydrothermal stability.
  • After aging, surface area decreased by 89% and NH3 storage capacity by 71%, with new phase formation.
  • The aged catalyst maintained 80% NOx conversion at 300-500 °C under high space velocity (250,000 h-1).

Conclusions:

  • The CeO2-WO3-ZrO2 catalyst demonstrates superior hydrothermal stability for NOx removal.
  • Catalyst activity is attributed to retained redox-acid sites and their interaction, facilitated by Ce-Zr solid solutions and Ce4W9O33 formation.