Fabrication of superhydrophobic bionic surface integrating with VOF simulation studies of liquid drop impacting

Superhydrophobic surface has wide application in self-cleaning, anti-pollution, anti-adhesion, drag reduction, but the stable and efficient manufacture of bionic superhydrophobic surfaces is a challenge. We have reproduced the microscopic structure of natural plants and achieved superhydrophobic surface preparation without chemical modification by mechanical process. This program need many experiments to generate processing parameters based on the bionic surface structure. To solve this problem, based on the natural Green Bristlegrass superhydrophobic surface, an optimized bio-inspired striped configuration was presented and the computational fluid dynamics approach was integrated into the fabrication, which was estimated the superhydrophobicity of bio-inspired surface. The volume of fluid (VOF) model and the Level Set function were used to determine the position of the interface during the liquid impact process by solving the change of the volume fraction of each phase in the mixed fluid, thus tracking the gas-liquid phase interface. According to the simulation of striped surface structure, we have processed the bionic samples successfully and they showed an excellent superhydrophobic property, the contact angle was 154° ± 2° and the sliding angle was <5°. The contact time of bionic sample was 12.8 ms. This article used the VOF simulation method to evaluate the design and parameters of the structure, so that the selection of processing parameters were more optimized. Furthermore, the study was essential to access the bio-inspired design and fabrication procedure of superhydrophobic surface.