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Updated: Jan 29, 2026

Fused Filament Fabrication FFF of Metal-Ceramic Components
Published on: January 11, 2019
Can lithium disilicate ceramic crowns be fabricated on the basis of CBCT data?
Ana Elisa Colle Kauling1, Christine Keul1, Kurt Erdelt1
1Department of Prosthodontics, University Hospital, LMU, Munich, Germany.
Objectives:
Evaluating the fit of CAD/CAM lithium disilicate ceramic crowns fabricated on basis of direct and indirect digitalization of impressions by CBCT or of dental casts.
Material And Methods:
A metal model with a molar chamfer preparation was digitized (n = 12 per group) in four ways: IOS-direct digitalization using an Intra-Oral scanner (CS3600), cone-beam computed tomography scan (CBCT 1)-indirect digitalization of impression (CBCT-CS9300), CBCT 2-indirect digitalization of impression (CBCT-CS8100), and Extra-Oral scanner (EOS)-indirect digitalization of gypsum-cast (CeramillMap400). Accuracy of 3D datasets was evaluated in relation to a reference dataset by best-fit superimposition. Marginal fit of lithium disilicate crowns after grinding was evaluated by replica technique. Significant differences were detected for 3D accuracy by Mann-Whitney U and for fit of crowns by One-way ANOVA followed by Scheffe's post hoc (p = 0.05).
Results:
3D analysis revealed mean positive and negative deviations for the groups IOS (- 0.011 ± 0.007 mm/0.010 ± 0.003 mm), CBCT 1 (- 0.046 ± 0.008 mm/0.093 ± 0.004 mm), CBCT 2 (- 0.049 ± 0.030 mm/0.072 ± 0.015 mm), and EOS (- 0.023 ± 0.007 mm/0.028 ± 0.007 mm). Marginal fit presented the results IOS (0.056 ± 0.022 mm), CBCT 1 (0.096 ± 0.034 mm), CBCT 2 (0.068 ± 0,026 mm), and EOS (0.051 ± 0.017 mm).
Conclusions:
The marginal fit of EOS and IOS, IOS and CBCT 2, and CBCT 2 and CBCT 1 showed statistical differences. The marginal fit of CBCT 1 and CBCT 2 is within the range of clinical acceptance; however, it is significant inferior to EOS and IOS.
Clinical Relevance:
The use of a CBCT enables clinicians to digitize conventional impressions. Despite presenting results within clinical acceptable levels, the CBCT base method seems to be inferior to Intra-Oral scans or to scanning gypsum models regarding the resulting accuracy and fit.
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