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Temperature Field Numerical Analysis Mode and Verification of Quenching Heat Treatment Using Carbon Steel in Rotating
Tsung-Pin Hung1,2,3, Chao-Ming Hsu4, Hsiu-An Tsai5,6
1Department of Mechanical Engineering, Cheng Shiu University, Kaohsiung 83347, Taiwan. tphung@gcloud.csu.edu.tw.
Rotational laser hardening of AISI 1045 steel was studied. Increasing rotational radius enhances hardening area and processing efficiency, while higher laser power deepens the hardened zone.
Area of Science:
- Materials Science
- Manufacturing Engineering
- Laser Material Processing
Background:
- Laser hardening is a surface treatment method for metals.
- Optimizing laser hardening parameters is crucial for achieving desired material properties.
- AISI 1045 steel is a common medium carbon steel used in various applications.
Purpose of the Study:
- To experimentally characterize temperature history and hardening depth in rotational laser hardening of AISI 1045 steel.
- To develop a predictive three-dimensional finite element model for temperature distribution and hardening zone.
- To investigate the influence of process parameters on hardening characteristics and efficiency.
Main Methods:
- Experimental characterization of temperature and hardness depth.
- Development and application of a 3D finite element model for thermal analysis.
- Systematic variation of rotational radius, laser scanning speed, and laser power.
Main Results:
- The hardening area prediction increases with rotational radius, improving processing efficiency.
- Hardness values and metallographic composition showed good agreement with experimental data.
- Hardening area uniformity decreases as laser scanning speed increases.
- Increased laser power input leads to greater hardening depth.
Conclusions:
- Rotational laser hardening parameters significantly influence the hardening zone characteristics.
- Finite element modeling provides a reliable method for predicting temperature fields and hardening areas.
- Optimizing rotational radius and laser power is key to enhancing efficiency and depth in laser hardening.
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