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Airborne Microorganisms in a Pork Processing Establishment
A W Kotula1, B S Emswiler-Rose1
1Meat Science Research Laboratory, Agricultural Research Service, U.S. Department of Agriculture, Beltsville, Maryland 20705.
Abstract:
Airborne microorganisms were enumerated in the various processing rooms of a commercial pork slaughter and further processing plant, every other month for a year. The room where sausage emulsions were prepared had higher airborne aerobic bacteria and yeast-mold counts than the other rooms sampled. The mean log aerobic bacteria counts per 0.028 m3 across months were 1.83, 1.83, 1.82, 1.71, 1.93, 2.48, 2.08, 1.62, and 0.95 for the evisceration, offal, carcass cooler, carcass breaking, curing cellar, sausage emulsion preparation, sausage stuffing, sausage packaging, and sliced meat packaging rooms, respectively. The mean log yeast-mold counts per 0.028 m3 for the same rooms were 0.90. 0.88, 0.32, 1.06, 1.11, 1.25, 1.03, 1.01, and 0.97, respectively. Coliform counts did not exceed 5 per 0.028 m3 in any of the samplings and usually were totally absent from the sampled air except in the sausage stuffing and the offal rooms. The mean log aerobic counts per 0.028 m3 for all sampling locations combined were 1.86, 1.78, 1.78, 1.14, 1.84, and 1.93 for February, April, June, August, October, and December, respectively. The lowest count was during the August sampling, and may represent more outside air being introduced into the plant. The mean log yeast-mold counts per 0.028 m3 for the same months were 0.84, 0.53, 1.12, 0.91, 1.04, and 1.03, respectively. The mean temperatures (°C) of the processing rooms referred to above, across months, were 19.5 ± 3.3; 19.4 ± 4.1; 2.4 ± 1.4; 11.0 ± 2.5; 7.0 ± 1.2; 10.0 ± 2.1; 9.3 ± 1.8; 9.6 ± 1.1; and 10.6 ± 0.8, respectively. Different (P<0.05) temperatures within processing rooms among months were noted for the carcass cooler, curing cellar, sausage stuffing, sausage packaging, and sliced meat packaging rooms. These data provide baseline data for the airborne microorganisms in the various rooms in a pork processing establishment.
Insights
This study monitored airborne microbes in a pork processing plant. The sausage emulsion preparation room showed the highest levels of aerobic bacteria and yeast-mold, indicating a need for improved air quality control.
Area of Science:
- Food Safety
- Microbiology
- Environmental Health
Background:
- Airborne microorganisms pose a risk to food safety in processing environments.
- Understanding microbial load in different processing rooms is crucial for quality control.
Purpose of the Study:
- To enumerate airborne microorganisms in various rooms of a pork processing plant over one year.
- To identify specific areas with higher microbial contamination.
Main Methods:
- Air samples were collected bimonthly for a year from different processing rooms.
- Aerobic bacteria, yeast-mold, and coliform counts were determined.
- Room temperatures were recorded and analyzed.
Main Results:
- The sausage emulsion preparation room exhibited significantly higher airborne aerobic bacteria and yeast-mold counts.
- Coliforms were generally absent, except in the offal and sausage stuffing rooms.
- Temperature variations were observed, with the lowest overall microbial counts in August, potentially due to increased outside air circulation.
Conclusions:
- The sausage emulsion preparation area requires targeted interventions to reduce microbial load.
- Baseline data on airborne microorganisms were established for this pork processing plant.
- Environmental monitoring is essential for maintaining food safety standards.
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