Super-Hydrophobic Properties of Aluminum Surfaces Synthesized by a Two-Step Chemical Etching Process

In this study, super-hydrophobic coatings on Al surfaces were prepared by a two-step chemical etching process using potassium hydroxide and lauric acid as the etching solution and coating solution, respectively. The Al surface was roughened by immersion in potassium hydroxide, and an ethanolic solution of lauric acid was then coated onto the rough Al surface to lower the surface energy. The wettability and surface morphologies of the treated Al surfaces were characterized using contact angle measurement and scanning electron microscopy, respectively. Microstructures were formed on the treated Al surfaces, which increased the contact angle of the surface (>150°). The contact angle hysteresis was measured between 2.7° and 3° on average, indicating that the surface energy of the Al substrate was low, and the lauric acid was uniformly coated on the substrate. This super-hydrophobic coating showed excellent self-cleaning and corrosion-resistant behavior. The coated samples floated on the water surface and demonstrated excellent water repellent properties. In addition, the coatings were mechanically stable and had an excellent regeneration ability, as verified experimentally. The lauric acid used to lower the surface energy is considered more environment-friendly and more durable than the widely used polytetrafluoroethylene (PTFE).