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Distortion-controlled isotropic swelling: numerical study of free boundary swelling patterns
Carlos M Duque1, Bryan Gin-Ge Chen, Christian D Santangelo
1Department of Physics, University of Massachusetts, Amherst, MA 01003, USA. csantang@physics.umass.edu.
Designing 3D shapes from flat sheets involves complex growth patterns. This study introduces an algorithm to find optimal growth patterns, suggesting fewer or shorter cuts yield better results for fabricating complex structures.
Area of Science:
- Materials Science
- Computational Mechanics
- Applied Mathematics
Background:
- Advanced fabrication techniques enable the design of flat sheets capable of self-folding into 3D structures through non-uniform growth.
- Theoretically, infinite growth patterns can generate a target shape, but experimental realization and optimality remain poorly understood.
Purpose of the Study:
- To determine the optimal isotropic growth patterns for fabricating a given target 3D shape.
- To develop a computational method for designing these optimal growth patterns.
Main Methods:
- A computational algorithm was developed to generate optimal growth patterns by introducing cuts into target surfaces.
- The algorithm prioritizes patterns with minimal or shortest cuts as indicators of optimality.
Main Results:
- The proposed algorithm identifies growth patterns that minimize cuts, correlating with better approximations of the target shape for finite thickness structures.
- Simulations on spherical surfaces validated the approach, revealing challenges for shapes with mixed Gaussian curvatures.
Conclusions:
- The number and length of cuts serve as effective metrics for optimizing growth patterns in self-folding structures.
- Further research is needed to address the fabrication of complex surfaces with varying Gaussian curvatures.
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