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Updated: Jan 23, 2026

Fabrication Process of Silicone-based Dielectric Elastomer Actuators
Published on: February 1, 2016
Artificial Muscles: Dielectric Elastomers Responsive to Low Voltages.
Yauhen Sheima1,2, Philip Caspari1,2, Dorina M Opris1
1Swiss Federal Laboratories for Materials Science and Technology Empa, Laboratory for Functional Polymers, Ueberlandstr. 129, CH-8600, Dübendorf, Switzerland.
Researchers developed new soft elastomers with high dielectric permittivity for low-voltage dielectric elastomer actuators (DEA). These materials enable tunable properties and stable actuation, advancing DEA technology for broader industrial applications.
Area of Science:
- Materials Science
- Polymer Chemistry
- Actuator Technology
Background:
- Dielectric elastomer actuators (DEA) technology faces industrialization challenges due to the lack of soft, high-permittivity elastomers responsive to low voltages.
- Existing materials often compromise on elasticity, insulating properties, or processability in thin films.
Purpose of the Study:
- To develop novel elastomers with high dielectric permittivity (εr ≈ 18) suitable for low-voltage DEA applications.
- To achieve tunable elastic modulus and excellent mechanical and electrical properties for advanced actuator performance.
- To demonstrate the processability of these elastomers into thin films using conventional techniques.
Main Methods:
- Synthesis of novel elastomer materials with tailored dielectric and mechanical properties.
- Characterization of elastic modulus, dielectric permittivity, and electrical breakdown strength.
- Fabrication and testing of thin-film elastomers for actuation performance and long-term stability.
- Evaluation of processability using conventional thin-film deposition techniques.
Main Results:
- Developed soft elastomers with εr = 18, storage modulus E = 350 kPa, tanδ = 0.007, achieving 13% lateral strain at 13 V µm⁻¹.
- Demonstrated stable actuation over 50,000 cycles at 10 Hz.
- Created stiffer elastomers (E = 790 kPa, tanδ = 0.0018) with breakdown fields nearing 100 V µm⁻¹, the highest reported for high-permittivity elastomers.
- Achieved actuator operation at voltages as low as 200 V.
Conclusions:
- The developed elastomers overcome key limitations in DEA technology, offering high performance at low voltages.
- Tunable properties, excellent processability, and high breakdown fields position these materials for significant advancements in DEA industrialization.
- The use of inexpensive, readily available materials and scalable synthesis methods ensures the potential for widespread adoption and commercialization.
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