Window screen inspired fibrous materials with anisotropic thickness gradients for improving light transmittance

Fibrous materials with high light transmittance exhibit great potential in a wide range of applications; unfortunately, fabrication of such materials still remains a challenge due to the strong light scattering caused by the rough fibrous structure and the voids between fibers. Window screens are commonly used in our daily life, and their unique woven structure ensures excellent mechanical properties, while the voids between wires allow light to pass through. By learning from the architecture of window screens, we proposed a novel patterned electrospinning approach with window screen like wire meshes as collectors to deposit fibers with anisotropic thickness gradients and further to improve the optical properties. The results indicated that the obtained fibrous mats closely copied the structure of the wire meshes, and exhibited unique thickness anisotropy with most of the fibers densely packed on the wires in a small area, while very few fibers sparsely suspended in the voids over a large area. Owing to the large area of the thin region within fibrous mats, the overall light transmittance of such a well-organized mat was greatly improved as compared with that of an isotropous mat. Furthermore, by carefully investigating the microstructure of the fibrous mats and simulating the electric field distribution with the software Comsol Multiphysics, a novel needle array collector with an ultra large area of voids was designed to achieve optimal light transparency. Finally, as proof of concepts, we investigated the potential use of transparent fibrous mats as a visual wound dressing and a window dust filter, respectively.