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Updated: Jan 19, 2026

Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting
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Lattice Boltzmann Method Modeling of Flow Structures and Level Fluctuations in a Continuous Casting Process.

Peng Zhao1,2, Bin Yang1, Rongxun Piao2

  • 1National Engineering Laboratory for Vacuum Metallurgy, Kunming University of Science and Technology, Kunming 650093, P. R. China.

ACS Omega
|September 21, 2019
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Summary

Simulations using the Lattice Boltzmann Method (LBM) reveal that oscillating jets from the submerged entry nozzle (SEN) significantly impact mold flow and free surface fluctuations. Increased casting speed amplifies fluctuations, while greater SEN depth reduces them.

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Area of Science:

  • Fluid dynamics
  • Materials processing

Background:

  • Mold flow and free surface fluctuations are critical in continuous casting.
  • Understanding turbulent flow dynamics is essential for process optimization.

Purpose of the Study:

  • To simulate and analyze transient flow and free surface fluctuations in a continuous casting mold.
  • To investigate the role of jet behavior and coherent structures on mold dynamics.

Main Methods:

  • Three-dimensional Lattice Boltzmann Method (LBM) for transient flow simulation.
  • Verification of the LBM model using literature data.
  • Analysis of coherent structures and free surface behavior.

Main Results:

  • Oscillating jets from the submerged entry nozzle (SEN) are key to turbulent flow development.
  • Coherent vortex rings and ribs form during jet diffusion, with asymmetrical vortex behavior at mold walls.
  • Asymmetric flow directly influences free surface fluctuations, causing alternating peak and trough patterns.

Conclusions:

  • Jet behavior from the SEN is a primary driver of mold turbulence and surface instability.
  • Casting speed and SEN immersion depth are critical parameters influencing free surface fluctuation magnitude and velocity.
  • The study quantifies the impact of operational parameters on mold fluid dynamics.