Toner Waste Powder (TWP) as a Filler for Polymer Blends (LDPE/HIPS) for Enhanced Electrical Conductivity

Rapid urbanization proportionally increases the waste products which force humankind to find a suitable waste management system. This study aims at identifying the possibility of using toner waste powder (TWP) as a filler for fabricating polymer composites for enhanced electrical conductivity of polymer blends. TWP was successfully incorporated into a polymer blend of low-density polyethylene/high impact polystyrene (LDPE/HIPS) at a high loading percentage of up to 20 wt %. Elemental analysis (SEM-EDS and XRF) showed that the main constituents of TWP are carbon and iron with traces of other metals such as Ca, Cs, Ti, Mn, Si. The electrical conductivity of LDPE/HIPS is significantly enhanced by loading the TWP into the polymer blend. The addition of TWP to LDPE/HIPS blend decreases the electrical resistivity of the LDPE/HIPS/TWP composite to ~2.9 × 10⁷ Ohm.cm at 10 wt % of TWP, which is several orders of magnitude lower than that of the neat blend with maintaining the thermal stability of the polymer composite. The prepared polymer composite is lightweight and shows electrical conductivity, thus it can have potential applications in electronic materials and automotive industries.