Robust polyimide nano/microfibre aerogels welded by solvent-vapour for environmental applications

Due to the high porosity, resilience and ultra-low density, polymer nanofibre-derived aerogels (NFAs) have been widely investigated in recent years. However, welding of the fibrous networks of NFAs, which has been proved extremely essential to their structural performance, still remains a major challenge. Herein, electrospun polyimide (PI) nano/microfibres were used as building blocks to construct hierarchically porous aerogels through a solid-templating technique. By further welding the adjacent nano/microfibres at their cross-points in a controllable fashion by solvent-vapour, super elasticity was achieved for the aerogels, with a recoverable ultimate strain of 80%. It is noteworthy that this process is free from cross-linking, heating and significant structure changing (i.e. chemical structure, crystallinity and fibrous network). Additionally, the porous structure of PI nano/microfibre aerogels (PI-N/MFAs) could be tuned by adjusting the organization of microfibres from a disordered/ordered cellular to a uniform structure. The as-obtained aerogels showed ultra-low density (4.81 mg cm^-3), high porosity (99.66%), and comparable or higher recoverable compressive strain and stress relative to the other nanofibre-based aerogels. Furthermore, we showed the potential of such an aerogel for particle or aerosol filtration. PI nanofibre aerogels composite filters (PI-NFACFs) manifested excellent performance in PM_2.0 filtration (99.6% filtration efficiency with 115 Pa pressure drop). Therefore, this study brought a new perspective on the simple preparation of nanofibre-based aerogels for air filtration.