Improving the wear performance of feldspathic veneering porcelain by ion-exchange strengthening

The present study examined the effects of Na⁺→K⁺ ion-exchange on the wear performance of feldspathic veneering porcelain.

Bar and disk specimens were prepared using IPS classic as the feldspathic veneering porcelain. After ion-exchange by immersion of the specimens in melted KNO₃ at two temperatures for different time-periods, the bars were tested for flexural strength and Vickers surface hardness. The disks were paired with zirconia antagonists and tested with a pin-on-disk tribometer with 10 N for 70☓10⁴ wear cycles in artificial saliva. Wear analysis of the porcelain and zirconia was performed using 3D profilometer and analysed with one-way analysis of variance and Tukey's post-hoc pairwise comparison procedures. Worn surfaces were examined with scanning electron microscopy.

The feldspathic veneering porcelain exhibited strong time-dependent wear behaviour, with typical running-in and steady wear stages. Ion-exchange treatments at 380 °C and 440 °C both enhanced the mechanical properties, decreased the wear rates of running-in wear and steady wear. The wear performance of porcelain treated by ion-exchange at lower temperature (380 °C) was improved significantly, especially reducing the wear rate of the running-in stage.

A thicker ion-exchange layer with less stress relaxation may be obtained by ion-exchange at lower exchange temperature for a long processing time. Such a protocol improves the wear performance of the porcelain effectively.

Restorations with veneering porcelain may fail prematurely due to excessive wear. It important to improve the wear performance of the porcelain. Ion-exchange has the potential to strengthen dental veneering porcelain. Understanding the effect of ion-exchange on the wear performance of porcelain provides insight improving the wear performance of these restorations.