An Elbow Exoskeleton for Upper Limb Rehabilitation with Series Elastic Actuator and Cable-driven Differential

Movement impairments resulting from neurologic injuries, such as stroke, can be treated with robotic exoskeletons that assist with movement retraining. Exoskeleton designs benefit from low impedance and accurate torque control. We designed a 2 degree-of-freedom tethered exoskeleton that can provide independent torque control on elbow flexion/extension and forearm supination/pronation. Two identical series elastic actuators (SEAs) are used to actuate the exoskeleton. The two SEAs are coupled through a novel cable-driven differential. The exoskeleton is compact and lightweight, with a mass of 0.9 kg. Applied RMS torque errors were less than 0.19 Nm. Benchtop tests demonstrated a torque rise time of approximately 0.1 s, a torque control bandwidth of 3.7 Hz and an impedance of less than 0.03 Nm/deg at 1 Hz. The controller can simulate a stable maximum wall stiffness of 0.45 Nm/deg. The overall performance is adequate for robotic therapy applications and the novelty of the design is discussed.