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Convergent Polishing: A Simple, Rapid, Full Aperture Polishing Process of High Quality Optical Flats & Spheres
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High-Efficiency and Low-Damage Lapping Process Optimization.

Ci Song1, Feng Shi1, Wanli Zhang1

  • 1Laboratory of Science and Technology on Integrated Logistics Support, College of Intelligence Science and Technology, National University of Defense Technology, Changsha 410073, China.

Materials (Basel, Switzerland)
|January 30, 2020
PubMed
Summary
This summary is machine-generated.

This study introduces a new model for optimizing silica optics lapping, balancing efficiency and minimizing subsurface damage (SSD). The developed method enhances fabrication efficiency while reducing the damage layer depth for advanced optics.

Keywords:
effective removal rate of damagelapping processlow-damage fabricationsub-surface damage

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Area of Science:

  • Materials Science
  • Optical Engineering
  • Manufacturing Processes

Background:

  • Silica optics are crucial components in modern laser systems, necessitating advanced fabrication techniques.
  • Current lapping process optimization often prioritizes either efficiency or reduction of sub-surface damage (SSD) independently.
  • A need exists to find an optimal balance between lapping efficiency and damage mitigation.

Purpose of the Study:

  • To establish an effective removal rate of damage (ERRD) model for silica optics lapping.
  • To simulate the relationship between ERRD and processing parameters.
  • To develop and validate a high-efficiency, low-damage lapping process routine.

Main Methods:

  • Development of an effective removal rate of damage (ERRD) model.
  • Simulation of ERRD in relation to key processing parameters.
  • Establishment and experimental validation of an optimized lapping process routine.

Main Results:

  • The study successfully simulated the relationship between ERRD and processing parameters.
  • A novel high-efficiency, low-damage lapping processing routine was established based on simulation data.
  • Validation confirmed the optimized method improves efficiency and decreases sub-surface damage layer depth.

Conclusions:

  • The developed ERRD model and optimized lapping routine provide a balanced approach to silica optics fabrication.
  • This research advances low-damage fabrication techniques for optical components.
  • The findings promote the development of higher-performance laser systems through improved optics manufacturing.