Fabrication and Performance Evaluation of Highly Sensitive Flexible Strain Sensors with Aligned Silver Nanowires

In this study, we fabricated strain sensors by aligning silver nanowires and transferring them with polydimethylsiloxane (PDMS) and compared the performances of the fabricated strain sensors along the alignment direction. Two types of flexible strain sensors embedded with the aligned silver nanowires were fabricated: one in the longitudinal direction, which is the same as the alignment direction, and the other in the lateral direction, which is perpendicular to the alignment direction. We then evaluated their properties. The proposed longitudinally aligned strain sensor showed the maximum sensitivity (gauge factor (GF) = 89.99) under 25% tensile conditions, which is 7.08 times higher than the sensitivity (GF = 12.71) shown by the laterally aligned strain sensor under 25% tensile conditions. This finding confirmed that the alignment direction of silver nanowires influences the sensitivity of flexible strain sensors. Furthermore, this study demonstrates that the laterally aligned strain sensor (ε > 60%) can be used in wearable devices because it satisfies the required strain range (ε > 50%). Since the strain sensors were fabricated using the temperature-controlled dip coating process, they can be produced at low cost in large quantities, and thus they have advantages for commercialization. These characteristics will be applicable to various flexible devices as well as to flexible strain sensors.