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Physical Modeling of Cross Wedge Rolling Limitations
Łukasz Wójcik1, Zbigniew Pater1, Tomasz Bulzak1
1Mechanical Faculty, Lublin University of Technology, 36 Nadbystrzycka str, 20-618 Lublin, Poland.
Materials (Basel, Switzerland)
|February 21, 2020
Summary
Commercial plasticine can model steel
Area of Science:
- Materials Science
- Manufacturing Engineering
- Mechanical Engineering
Background:
- Cross-wedge rolling (CWR) is a complex metal forming process.
- Accurate physical modeling is crucial for understanding CWR limits.
- Traditional modeling materials may have limitations.
Purpose of the Study:
- To evaluate commercial plasticine as a viable model material for CWR.
- To compare physical modeling results with laboratory testing.
- To determine the optimal temperature range for plasticine in CWR modeling.
Main Methods:
- Physical modeling of CWR using commercial plasticine.
- Testing plasticine at various temperatures (0°C to 15°C).
- Comparing plasticine model results with 50HS steel CWR data at 1150°C.
Main Results:
- Plasticine can effectively model necking and slippage phenomena in CWR.
- Successful modeling requires plasticine to be preheated to 12.5°C.
- Plasticine is not suitable for modeling the cracking process in CWR.
Conclusions:
- Commercial plasticine is a suitable and cost-effective material for modeling certain aspects of cross-wedge rolling.
- Temperature control is critical for accurate plasticine modeling of CWR.
- Further research may be needed to model fracture phenomena in CWR.
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