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Updated: Dec 27, 2025

Procedure for the Transfer of Polymer Films Onto Porous Substrates with Minimized Defects
Published on: June 22, 2019
Capillary transfer of soft films
Yue Zhang1, Mengtian Yin1, Yongmin Baek2
1Department of Mechanical and Aerospace Engineering, University of Virginia, Charlottesville, VA 22904.
Abstract:
Existing transfer technologies in the construction of film-based electronics and devices are deeply established in the framework of native solid substrates. Here, we report a capillary approach that enables a fast, robust, and reliable transfer of soft films from liquid in a defect-free manner. This capillary transfer is underpinned by the transfer front of dynamic contact among receiver substrate, liquid, and film, and can be well controlled by a selectable motion direction of receiver substrates at a high speed. We demonstrate in extensive experiments, together with theoretical models and computational analysis, the robust capabilities of the capillary transfer using a versatile set of soft films with a broad material diversity of both film and liquid, surface-wetting properties, and complex geometric patterns of soft films onto various solid substrates in a deterministic manner.
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