Geometric and operational optimization of 20-kHz probe-type sonoreactor for enhancing sonochemical activity

The use of a 20-kHz probe-type sonicator irradiating downward in a 500 mL vessel was optimized for the enhancement of the sonochemical activity in terms of the geometric and operational factors. These factors included the probe immersion depth (the vertical position of the probe), input power, height of the liquid from the bottom, horizontal position of the probe, and thickness of bottom plate The sonochemical oxidation reactions were investigated both quantitatively and qualitatively using calorimetry, KI dosimetry, and luminol (Sonochemiluminescence, SCL) techniques. The sonochemical activity was very positively affected by the vertical boundaries. The highest sonochemical activity was obtained when the probe was placed close to the bottom of the vessel (immersion depth of 60 mm), with a high input power (input power of 75%), and optimal liquid height condition (liquid height of 70 mm). The SCL image analysis showed that the cavitational activity zone gradually expanded around the probe body and changed into a circular shape as the experimental conditions were optimized, and consequently the sonochemical activity increased. The formation of a large bright circular-shaped activity zone could be attributed to the strong reflections of the ultrasound firstly, at the vessel bottom and secondly, at the liquid surface. On the other hand, the cavitational activity zone and the sonochemical activity were negatively affected by the horizontal boundaries when the probe was placed close to the side wall of the vessel. In addition, it was found that the sonochemical activity was also significantly affected by the thickness of the support plate owing to the reflection and transmission of the ultrasound at the boundary between the liquid and the solid media.