Concentric Array of Printed Strain Sensors for Structural Health Monitoring

Civil infrastructure is expanding around the world. The ever-growing trend toward urbanization drives the demand for new investments. However, the new constructions and gradual deterioration of those already existing, especially bridges, give rise to concerns about their proper maintenance. To improve safety and drive down maintenance costs of civil structures, there is a need for inexpensive sensing systems capable of reliable and automated monitoring. In this study, we present a new concept of thin-film strain sensors arranged in an array with a concentric layout that is incorporated into a flexible substrate sheet. The designed sensor array is intended to analyze strains in the proximity of round holes made at the crack tips, found in the investigated construction elements of civil structures. In this study, the performance of the sensor array was demonstrated using measurements taken on a highway bridge in one of the largest cities in Japan. We show that it can measure local strain distribution and indicate a region with risk for crack formation. The demonstrated results show new area of potential applications for the printed strain sensors in monitoring civil structures.