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Injection-molded hydroxyapatite/polyethylene bone-analogue biocomposites via structure manipulation
Ze-Pu Wang1, Yan-Fei Huang, Jia-Zhuang Xu
1College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu, 610065, People's Republic of China. jzxu@scu.edu.cn ganji.zhong@scu.edu.cn.
Journal of Materials Chemistry. B
|April 9, 2020
Summary
Intense shear flow during injection molding created oriented structures in hydroxyapatite (HA)/high-density polyethylene (HDPE) biocomposites. This significantly improved mechanical properties, making them suitable for high load-bearing orthopedic applications.
Area of Science:
- Biomaterials Engineering
- Polymer Science
- Orthopedic Implants
Background:
- Hydroxyapatite (HA)/high-density polyethylene (HDPE) biocomposites have limited use in bone substitutes due to poor mechanical strength.
- Improving the mechanical performance of HA/HDPE biocomposites is crucial for load-bearing orthopedic applications.
Purpose of the Study:
- To enhance the mechanical properties of HA/HDPE biocomposites.
- To develop an anisotropic biomimetic structure for improved bone substitute applications.
Main Methods:
- Imposing intense shear flow during injection molding to tune the microstructure of HA/HDPE biocomposites.
- Morphological observations to analyze the induced superstructure.
- Mechanical testing including tensile strength, bending strength, Young's modulus, and impact toughness.
Main Results:
- Intense shear flow induced an oriented self-reinforced superstructure (interlocked shish-kebabs).
- Tensile strength increased by 169% (to 60.4 MPa) and bending strength by 118% (to 44.0 MPa) for 20 wt% HA/HDPE.
- Young's modulus increased by 37% (to 1462.0 MPa) and impact toughness increased over 5-fold (to 64.6 kJ m-2).
- Enhanced HA dispersion improved bioactivity.
Conclusions:
- The structured HA/HDPE biocomposites exhibit superior mechanical properties comparable to human cortical bone.
- The developed biomimetic structure holds significant promise for high load-bearing orthopedic applications.
- This processing technique offers a pathway to advanced bone substitute materials.

