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Updated: Dec 23, 2025

Fabrication and Operation of Acoustofluidic Devices Supporting Bulk Acoustic Standing Waves for Sheathless Focusing of Particles
Published on: March 6, 2016
Development and characterisation of acoustofluidic devices using detachable electrodes made from PCB
Roman Mikhaylov1, Fangda Wu, Hanlin Wang
1Department of Electrical and Electronic Engineering, School of Engineering, Cardiff University, Cardiff CF24 3AA, UK.
A new printed circuit board (PCB)-based surface acoustic wave (SAW) device offers a simple and effective method for acoustofluidic applications, including precise cell patterning with high viability.
Area of Science:
- Acoustofluidics
- Biomedical Engineering
- Materials Science
Background:
- Acoustofluidics leverages acoustic waves for precise manipulation of microscale entities.
- Existing fabrication methods for surface acoustic wave (SAW) devices can be complex and costly.
- There is a need for simpler, more accessible fabrication techniques for SAW-based acoustofluidic devices.
Purpose of the Study:
- To develop and characterize a novel, simple fabrication technology for SAW-based acoustofluidic devices using printed circuit boards (PCBs).
- To evaluate the performance of the PCB-based SAW (PCB-SAW) device in microparticle manipulation and cell patterning.
- To assess the biocompatibility and efficiency of the PCB-SAW device for acoustophoretic applications.
Main Methods:
- Fabrication of a PCB-SAW device by clamping PCB electrodes to a piezoelectric substrate.
- Systematic characterization and benchmarking against conventionally fabricated SAW devices.
- Demonstration of microparticle manipulation (streaming, patterning) and lung cancer cell patterning using the PCB-SAW device.
Main Results:
- Successful fabrication and characterization of the PCB-SAW device.
- Demonstrated microparticle manipulation in droplets and microchannels.
- Controllable patterning of lung cancer cells into multiple traces within a microchannel.
- Achieved high cell viability (∼97%) after acoustic manipulation.
Conclusions:
- The PCB-SAW device presents a novel, simple, and effective technology for acoustofluidic applications.
- This method is suitable for precise microparticle and cell manipulation in biological and medical fields.
- The high cell viability confirms the device's potential for sensitive acoustophoretic applications.
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