Automatic Anomaly Detection on In-Production Manufacturing Machines Using Statistical Learning Methods

Anomaly detection is becoming increasingly important to enhance reliability and resiliency in the Industry 4.0 framework. In this work, we investigate different methods for anomaly detection on in-production manufacturing machines taking into account their variability, both in operation and in wear conditions. We demonstrate how the nature of the available data, featuring any anomaly or not, is of importance for the algorithmic choice, discussing both statistical machine learning methods and control charts. We finally develop methods for automatic anomaly detection, which obtain a recall close to one on our data. Our developed methods are designed not to rely on a continuous recalibration and hand-tuning by the machine user, thereby allowing their deployment in an in-production environment robustly and efficiently.