Recycling of a Concrete Pavement after over 80 Years in Service

This article presents the results of fatigue testing and assessment of the mechanical and physical properties of the concrete pavement of the A6 motorway, which was put in service in 1938. After 82 years of operation under heavy traffic loading conditions, the pavement was fully recycled by crushing of the existing concrete and reuse of the reclaimed material in the new courses of pavement placed as part of the motorway renewal project. The main objective of this research was to determine the properties of the tested concrete, including compressive strength, water absorption and freeze-thaw resistance after 150 cycles of alternate freezing and thawing. The resistance of the concrete to the action of de-icing products was also checked. The article also presents the results of petrographic analysis of the aggregates. Additionally, concrete sampled from the pavement was evaluated for freeze-thaw resistance in relation to the determined porosity characteristics. The tested concrete, which was subjected to over 80 years of traffic loading on the A6 motorway, was found to meet the highest requirements as currently applied for the extra heavy-duty pavements. With a compressive strength value in excess of 50 MPa, the tested concrete can be rated at least CC40, according to EN 13877-2:2013-08. The samples were found to satisfy the freeze-thaw resistance requirements of an F150 rating. The air void analysis showed that the analyzed concrete contained 1.6% of micropores, i.e., air voids smaller than 300 μm (A₃₀₀). The spacing factor, in turn, was below 0.200 mm (L = 0.185 mm). The example of the A6 motorway renewal project served to demonstrate that reclaimed concrete aggregate, obtained by crushing the entire pavement, can be used for production of the new pavement courses.