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Updated: Dec 21, 2025

Measuring Spray Droplet Size from Agricultural Nozzles Using Laser Diffraction
Published on: September 16, 2016
Particle Size Characterization of Agricultural Sprays Collected on Personal Air Monitoring Samplers
Abstract:
Potential inhalation exposure of agricultural workers and bystanders to aerosolized particles emitted by typical agricultural spray nozzles is influenced by the particle size distribution (PSD) of the spray. However, inhalation risk assessments do not currently factor in the human-relevant PSD that may be inhaled during pesticide handling activities. This study was conducted to characterize the PSD of aerosols collected with OSHA Versatile Sampler (OVS) tubes, which are monitoring devices commonly used for inhalation risk assessment in worker exposure studies. An Oxford Lasers N60V particle size analyzer was used for characterizing the spray PSD emitted from various agricultural nozzles. Side-by-side air sampling with OVS tubes and Respicon TM particle samplers was conducted to characterize the size distribution of aerosols collected on the OVS tubes during spraying of a diluted chlorothalonil formulation. Based on this comparison, OVS tubes captured the inhalable fraction (mass median diameter (D50) = 100 μm), with approximately 40% of the total inhalation concentration contributing to systemic exposure (D50 = 10 μm) regardless of nozzle spray quality. In addition, nozzles with fine and medium spray produced higher airborne concentrations compared to nozzles with coarse spray. Thus, the use of modern low-drift nozzles (e.g., air-induction nozzles) that emit larger spray droplets can substantially reduce the airborne concentration levels within inhalable particle size fractions. While the concentrations within these airway fractions (e.g., respirable, thoracic, inhalable) increased from extremely coarse to very fine spray nozzles, the relative proportion of each fraction within the total inhalable concentration remained constant regardless of spray quality or nozzle type. Such information on the PSD of pesticide applications can be used to refine inhalation risk assessments for agricultural workers and bystanders.
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