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Updated: Dec 16, 2025

Improved Polydimethylsiloxane (PDMS) Double Casting via Silicone Oil Treatment for Densely Packed Microstructure Replication
Published on: July 18, 2025
Enhanced Interfacial Adhesion of Polydimethylsiloxane (PDMS) by Control of the Crosslink Density
Eun Ae Shin1, Sang Bong Lee1, Gye Hyeon Kim1
1Korea Packaging Center of Korea Institute of Industrial Technology, 397 Seokcheon-ro, Bucheon-si, Gyeonggi-do, 14449, Republic of Korea.
Abstract:
In this paper, we report a simple, fast, and one-step approach to improve the adhesion force of polydimethylsiloxane (PDMS) by incorporating inorganic nanoparticles that can control the physical, mechanical, and adhesion properties of the PDMS. An organic/inorganic PDMS-based composite was fabricated by the hydrosilylation of vinyl-decorated silica nanoparticles (v-SNPs) and the PDMS. The v-SNP/PDMS composite showed a significantly decreased elastic modulus and increased elongation compared with that of pristine SNPs incorporated with the PDMS composite (SNP/PDMS) and pristine PDMS. Furthermore, the v-SNP/PDMS composite exhibited a low glass-transition temperature and sharp crystallization and melting peaks in the differential scanning calorimetry curve compared with those of pristine PDMS and the SNP/PDMS composite. Moreover, the v-SNP/PDMS composite showed a high swelling ratio and crosslinked molecular weight and low gel fraction. These results may originate from the suppression of the PDMS-curing networks as the addition of the v-SNPs creates a low curing density because of the chemical bonding between PDMS and the v-SNPs. Finally, the v-SNP/PDMS composite showed an improvement of ~426% in the adhesion force compared with pristine PDMS and the SNP/PDMS composite. We anticipate that this v-SNP/PDMS composite could be used as a highly adhesive and hydrophobic coating material for various applications in industry.

