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High Pressure Single Crystal Diffraction at PX^2
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Diffractive optical elements in single crystal diamond.

Thibault Wildi, Marcell Kiss, Niels Quack

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    |July 8, 2020
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    Summary
    This summary is machine-generated.

    Researchers designed and fabricated novel diffractive optical elements (DOEs) using single crystal diamond. These diamond DOEs precisely shape laser beams for applications like copper welding.

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    Area of Science:

    • Optics and Photonics
    • Materials Science
    • Nanofabrication

    Background:

    • Diffractive Optical Elements (DOEs) are crucial for manipulating light.
    • Single crystal diamond offers unique optical and mechanical properties.
    • Precise beam shaping is essential for advanced manufacturing processes like laser welding.

    Purpose of the Study:

    • To design, fabricate, and characterize near-field binary phase transmission DOEs in single crystal diamond.
    • To develop diamond-based beam shapers for specific applications, such as creating uniform top-hat profiles.
    • To evaluate the performance of fabricated DOEs for industrial use.

    Main Methods:

    • Numerical optimization of DOE designs using the iterative Fourier transform algorithm (IFTA).
    • Fabrication using hardmask deposition (α-Si), electron-beam lithography, and oxygen plasma-based diamond reactive ion etching.
    • Characterization via scanning electron microscopy (SEM) and atomic force microscopy (AFM).

    Main Results:

    • Successfully fabricated binary phase relief patterns on single crystal diamond substrates.
    • Experimental characterization confirmed the precise formation of designed DOE structures.
    • Demonstrated excellent uniformity of the top-hat beam profile at a wavelength of 532 nm.

    Conclusions:

    • Single crystal diamond is a viable material for fabricating high-performance DOEs.
    • The developed fabrication process enables the creation of complex beam-shaping optics.
    • The resulting diamond DOEs meet the stringent requirements for applications such as copper welding.