Mechanical analysis of the structure of longwall mining hydraulic support

Existing studies of the structural strength of longwall mining hydraulic support are mainly focused on the force acting on individual supports instead of the general mechanical characteristics of the support group in a fully mechanized coal seam working face. This study combines theoretical analyses and experiments to investigate the mechanical characteristics of a longwall mining hydraulic support group and the stiffness of key support components under different working conditions. The theory of a beam on an elastic foundation was applied to construct a mechanical model for the hydraulic support group. The location and the size of loads on the top beam were determined. Field tests yielded data on the deflection of the roof and loading on the support group along the working face, where the stiffness of end supports varies. The transverse load distribution of the top beam and the offset loading coefficient at different locations along the working-face direction were obtained. A three-dimensional model was constructed for the support group while assembling virtual hydraulic supports using modern virtual modeling theories and methods. Finite element analysis was used to analyze the strength of the hydraulic support. The weakest areas of key components were found to be pinholes connecting the column cylinder to the base and roof of the mine. These results can be applied to achieve secure and stable operations of hydraulic supports in the working face of a thin coal seam, thereby improving the safety and production efficiency of mining operations.