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Related Concept Videos

Design Example: Aggregate Gradation01:24

Design Example: Aggregate Gradation

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The right type and quality of aggregates are crucial for concrete as they significantly influence its properties, mix proportions, and cost-effectiveness. If different sources are available for sand, the commonly used fine aggregate in concrete, the selection of sand is primarily based on its gradation.
The grading, or particle-size distribution, of sand is determined using sieve analysis, with standard sizes ranging from 150 μm to 10 mm (ASTM No. 100 sieve to 3⁄8 in. sieve). Sand is...
247
Bulk Density of Aggregate01:22

Bulk Density of Aggregate

957
Bulk density refers to the mass of aggregate particles that would fill a unit volume. The concept of bulk density originates from the inability to pack aggregate particles in a manner that completely eliminates void spaces. Hence, the term bulk refers to the volume that encompasses both the aggregates and the voids. This measurement is crucial when aggregates are batched by volume and is used to convert quantities by mass to volume.
Most natural mineral aggregates, like sand and gravel,...
957
Preplaced Aggregate Concrete01:29

Preplaced Aggregate Concrete

255
Preplaced aggregate concrete is ideal for construction environments that are not easily accessible. The process begins by properly wetting the gap-graded coarse aggregates to remove the dirt, then placing it in the form and compacting it. Voids are filled with a mortar mix pumped under pressure through slotted pipes. This mortar typically consists of Portland cement, pozzolan, fine aggregates, water, and a fluidizing aid. The pozzolan helps reduce bleeding and segregation while improving the...
255
Aggregate Cement Ratio01:21

Aggregate Cement Ratio

457
The Aggregate Cement ratio refers to the weight of aggregate divided by the weight of cement in a concrete mix. Altering this ratio has profound effects on the concrete's properties. This ratio plays a pivotal role in determining the strength, workability, and durability of concrete. When the Aggregate Cement ratio is higher, the mix is leaner, meaning it has less cement paste to lubricate the aggregate, potentially making the concrete less workable. Such mixes, known as lean, enhance the...
457
Design Example: Managing Concrete Workability01:14

Design Example: Managing Concrete Workability

205
This example deals with managing the workability of concrete for a raft foundation project under hot weather conditions. Workability is crucial for ensuring the concrete is easy to place, compact, and finish. In this scenario, a slump test — a common method to measure the workability of fresh concrete — initially indicated low workability. This was attributed to the rapid water loss from the concrete mix, exacerbated by the high temperatures causing the course aggregates to heat up.
205
Compacting Factor test01:22

Compacting Factor test

435
The compacting factor test is a method used to assess the workability of concrete. It is  especially suitable for concrete mixes containing aggregates up to one and a half inches in size. This test involves specialized equipment consisting of two truncated cone-shaped hoppers and a cylinder, all with polished interior surfaces to minimize friction.
The procedure begins by placing concrete into the upper hopper without any compaction. Once filled, the bottom door of this hopper is opened,...
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Related Experiment Video

Updated: Dec 11, 2025

Magnet Assisted Composite Manufacturing: A Flexible New Technique for Achieving High Consolidation Pressure in Vacuum Bag/Lay-Up Processes
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Concrete Mix Design for Completely Recycled Fine Aggregate by Modified Packing Density Method.

Yibo Yang1,2, Baixi Chen3, Yan Su1

  • 1School of Civil Engineering and Transportation, South China University of Technology, Guangzhou 510640, China.

Materials (Basel, Switzerland)
|August 16, 2020
PubMed
Summary

Completely recycled fine aggregate (CRFA) offers improved properties over conventional recycled fine aggregate (RFA). A new mix design method using CRFA in C55 concrete reduces costs and recycles all concrete waste.

Keywords:
completely recycled fine aggregateconcrete mix designconcrete wastemodified packing density method

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Area of Science:

  • Civil Engineering
  • Materials Science
  • Sustainable Construction

Background:

  • Conventional recycled fine aggregate (RFA) has limitations hindering its widespread use in construction.
  • Recycling all concrete waste into fine aggregate presents an opportunity for sustainable construction materials.

Purpose of the Study:

  • To introduce a method for preparing completely recycled fine aggregate (CRFA) with enhanced properties.
  • To develop and validate a modified packing density method for designing CRFA concrete mixes.
  • To assess the economic and environmental benefits of using CRFA in concrete.

Main Methods:

  • Crushing all concrete waste exclusively into fine aggregate to produce CRFA.
  • Implementing a modified packing density method that accounts for fine powder (<75 μm) in CRFA.
  • Designing and preparing C55 grade concrete using CRFA to replace natural fine aggregate.

Main Results:

  • CRFA exhibited higher apparent density and lower water absorption compared to conventional RFA.
  • The modified packing density method effectively balanced void ratio and specific surface area.
  • CRFA concrete achieved a unit price approximately 12.7% lower than natural aggregate concrete.

Conclusions:

  • The proposed method for preparing CRFA and its mix design is feasible for producing high-quality concrete.
  • This approach enables the complete recycling of concrete waste, replacing all natural fine aggregate.
  • The use of CRFA offers significant cost savings and promotes sustainable construction practices.