Mitigation of Physical Aging with Mixed Matrix Membranes Based on Cross-Linked PIM-1 Fillers and PIM-1

A low cross-link density (LCD) network-PIM-1, which offers high compatibility with the polymer of intrinsic microporosity PIM-1, is synthesized by a modified PIM-1 polycondensation that combines both a tetrafluoro- and an octafluoro-monomer. To maximize the advantages of utilizing such cross-linked PIM-1 fillers in PIM-1-based mixed matrix membranes (MMMs), a grafting route is used to decorate the LCD-network-PIM-1 (dispersed phase) with PIM-1 chains, to further enhance compatibility with the PIM-1 matrix. Mixed-gas CO₂/CH₄ (1:1, v/v) separation results over 160 days of membrane aging confirm the success of a relatively short (24 h) grafting reaction in improving the initial CO₂ separation performance, as well as hindering the aging of PIM-1/grafted-LCD-network-PIM-1 MMMs. For MMMs based on a 24 h grafting route, all the gas separation data surpass the 2008 Robeson upper bound by a significant margin, and the 160-day aged membranes show only 29% reduction from the initial CO₂ permeability, which is substantially less than the equivalent losses of nearly 70% and 48% for PIM-1 and traditionally fabricated MMMs counterparts, respectively. These results demonstrate the potential of network-PIM components for obtaining much more stable gas separation performance over extended periods of time.