Bending behavior of biomimetic scale covered beam with tunable stiffness scales

Biomimetic scales provide a convenient template to tailor the bending stiffness of the underlying slender substrate due to their mutual sliding after engagement. Scale stiffness can therefore directly impact the substrate behavior, opening a potential avenue for substrate stiffness tunability. Here, we have developed a biomimetic beam, which is covered by tunable stiffness scales. Scale tunability is achieved by specially designed plate like scales consisting of layers of low melting point alloy (LMPA) phase change materials fully enclosed inside a soft polymer. These composite scales can transition between stiff and soft states by straddling the temperatures across LMPA melting points thereby drastically altering stiffness. We experimentally analyze the bending behavior of biomimetic beams covered with tunable stiffness scales of two architectures-one with single enclosure of LMPA and one with two enclosures of different melting point LMPAs. These architectures provide a continuous stiffness change of the underlying substrate post engagement, controlled by the operating temperature. We characterize this response using three-point bending experiments at various temperature profiles. Our results demonstrate for the first time, the pronounced and reversible tunability in the bending behavior of biomimetic scale covered beam, which are strongly dependent on the scale material and architecture. Particularly, it is shown that the bending stiffness of the biomimetic scale covered beam can be actively and reversibly tuned by a factor of up to 7. The developed biomimetic beam has applications in soft robotic grippers, smart segmented armors, deployable structures and soft swimming robots.