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Updated: Dec 2, 2025

Preparation of Biopolymer Aerogels Using Green Solvents
Published on: July 4, 2016
Transparent, Aldehyde-Free Chitosan Aerogel
Satoru Takeshita1, Shanyu Zhao2, Wim J Malfait2
1Research Institute for Chemical Process Technology, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, 3058565, Japan; Laboratory for Building Energy Materials and Components, Empa, Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, Dübendorf, CH-8600, Switzerland.
This study introduces an aldehyde-free, transparent chitosan aerogel. This novel material, synthesized using urea-induced gelation and supercritical drying, offers tunable mesoporous structures suitable for advanced applications.
Area of Science:
- Materials Science
- Biopolymer Engineering
- Nanotechnology
Background:
- Transparent chitosan aerogels are typically produced using formaldehyde crosslinking, posing potential health and environmental concerns.
- Developing aldehyde-free methods for creating advanced chitosan aerogels is crucial for sustainable material development.
Purpose of the Study:
- To develop an aldehyde-free method for synthesizing transparent chitosan aerogels.
- To investigate the effect of urea concentration on the structural properties and transparency of chitosan aerogels.
- To compare the properties of the novel aerogels with existing formaldehyde-crosslinked counterparts.
Main Methods:
- Chitosan gelation induced by thermal decomposition of urea.
- Solvent exchange to ethanol.
- Supercritical drying to form aerogels.
- Characterization of porosity, surface area, and optical transparency.
Main Results:
- Transparent, highly mesoporous chitosan aerogels were successfully prepared using low urea concentrations (≤ 25 g L⁻¹).
- Higher urea concentrations (≥ 30 g L⁻¹) resulted in opaque, macroporous aerogels.
- The aldehyde-free aerogels exhibited high surface areas (> 400 m² g⁻¹) and large mesopore volumes (up to 3.5 cm³ g⁻¹), comparable to formaldehyde-crosslinked aerogels.
- Microstructure formation was found to be controllable by urea concentration, influencing chitosan coagulation timing.
Conclusions:
- An effective aldehyde-free method for producing transparent, tunable chitosan aerogels was established.
- The urea-based method offers a safer and potentially more sustainable alternative to formaldehyde crosslinking.
- The resulting biopolymer aerogels possess 'true aerogel' mesoporous structures suitable for various applications.
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