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Predicting the Printability in Selective Laser Melting with a Supervised Machine Learning Method.

Yingyan Chen1,2, Hongze Wang1,2, Yi Wu1,2

  • 1State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240, China.

Materials (Basel, Switzerland)
|November 13, 2020
PubMed
Summary
This summary is machine-generated.

This study introduces a supervised machine learning (ML) method to intelligently detect defects and predict material printability in selective laser melting (SLM). This data-driven approach significantly improves the efficiency of finding optimal process parameters for SLM fabrication.

Keywords:
defect detectionmachine learningprintability predictionselective laser melting

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Area of Science:

  • Additive Manufacturing
  • Materials Science
  • Machine Learning

Background:

  • Selective laser melting (SLM) part quality is highly sensitive to process parameters.
  • Current methods for determining optimal SLM parameters are time-consuming and subjective.
  • Need for efficient and objective methods to define the SLM process parameter window.

Purpose of the Study:

  • To develop a supervised machine learning (ML) model for intelligent defect detection and printability prediction in SLM.
  • To classify printed tracks based on surface morphology and characteristics.
  • To identify defect-free process parameter combinations efficiently.

Main Methods:

  • Utilized a supervised machine learning approach.
  • Classified printed tracks into five types based on surface morphology.
  • Employed four quantitative indicators of track quality as input variables for the ML model.

Main Results:

  • Developed a data-driven ML model capable of predicting material printability in SLM.
  • Successfully classified track defects based on quantitative surface characteristics.
  • Demonstrated the model's ability to identify defect-free process parameter combinations.

Conclusions:

  • The proposed ML method significantly enhances the efficiency of searching for the SLM process parameter window.
  • This approach offers potential for application in automated and unmanned manufacturing environments.
  • Provides an objective and rapid alternative to traditional metallographic examination for SLM quality control.