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Published on: April 4, 2017
Skew Rolling of Bimetallic Rods
Janusz Tomczak1, Tomasz Bulzak1, Zbigniew Pater1
1Faculty of Mechanical Engineering, Lublin University of Technology, 36 Nadbystrzycka Str., 20-618 Lublin, Poland.
This preliminary study shows skew rolling can produce bimetallic rods. However, material bonding and quality depend on billet geometry and heating methods, impacting final product properties.
Area of Science:
- Materials Science
- Manufacturing Engineering
- Metallurgy
Background:
- Bimetallic rods offer unique material properties but their production presents challenges.
- Understanding the mechanics of forming these composite structures is crucial for industrial applications.
Purpose of the Study:
- To investigate the feasibility of producing bimetallic rods using skew rolling.
- To identify key factors influencing the successful formation and quality of these rods.
Main Methods:
- Experiments were conducted using a numerically controlled three-roller skew rolling mill.
- Bimetallic rods were fabricated from billets with dissimilar steel cores and sleeves.
- Numerical modeling was employed to analyze material flow and stress distribution.
Main Results:
- Skew rolling is a viable method for producing bimetallic rods.
- Successful material fastening is contingent upon billet geometry.
- Heating methods significantly impact rod quality, with decarburization and oxidation being detrimental.
Conclusions:
- The skew rolling process shows promise for bimetallic rod manufacturing.
- Optimizing billet design and controlled heating are critical for achieving high-quality products.
- Further research is needed to fully understand and mitigate process-related challenges.
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