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The Challenge of Implementing Digital Twins in Operating Value Chains.

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Digital twins offer significant potential but require integrated data across value chains. This review explores strategies for implementing digital twins in operating bioprocess industries, supported by case studies.

Keywords:
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Area of Science:

  • Industrial Engineering
  • Biotechnology
  • Information Technology

Background:

  • Digital twins are increasingly vital for optimizing industrial processes.
  • Integrating digital twins into existing, operating value chains presents significant challenges.
  • Bioprocess and related industries require tailored strategies for digital twin implementation.

Purpose of the Study:

  • To review and discuss strategies and tools for implementing digital twins in operating bioprocess value chains.
  • To provide practical insights through recent case studies.
  • To facilitate the adoption of digital twin technology in established industrial settings.

Main Methods:

  • Literature review of digital twin implementation strategies.
  • Analysis of tools applicable to operating environments.
  • Case study examination of successful implementations in bioprocess industries.

Main Results:

  • Identified key challenges in integrating digital twins into live production.
  • Presented effective strategies and tools for overcoming these challenges.
  • Demonstrated successful application through three distinct case studies.

Conclusions:

  • Successful digital twin implementation in operating bioprocesses is feasible with the right strategies.
  • The reviewed approaches and case studies offer a roadmap for industry adoption.
  • Digital twins can enhance efficiency and integration across bioprocess value chains.