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Microfluidic Dry-spinning and Characterization of Regenerated Silk Fibroin Fibers
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Improving the Tensile Properties of Wet Spun Silk Fibers Using Rapid Bayesian Algorithm.

Ya Yao1, Benjamin James Allardyce1, Rangam Rajkhowa1

  • 1Deakin University, Institute for Frontier Materials, Geelong, Victoria, Australia 3216.

ACS Biomaterials Science & Engineering
|January 19, 2021
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Summary

Rapid Bayesian optimization significantly improved silkworm silk dope preparation, yielding higher viscosity and stronger fibers. This method unlocks the potential for advanced silk materials, overcoming natural limitations.

Keywords:
adaptive experimental optimizationmechanical propertiesregenerated silkwet spinning

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Area of Science:

  • Materials Science
  • Biomaterials Engineering
  • Textile Science

Background:

  • Wet spinning of silkworm silk offers potential for superior fiber properties compared to natural processes.
  • Realizing this potential is hindered by complex extraction and spinning, and silk's gelation tendency.
  • Optimizing dope preparation parameters is crucial for achieving high viscosity and processability.

Purpose of the Study:

  • To explore the impact of silk processing variables on dope viscosity using rapid Bayesian optimization.
  • To determine optimal conditions for preparing a highly viscous silk dope suitable for wet spinning.
  • To enhance the mechanical properties of wet-spun silk fibers.

Main Methods:

  • Utilized rapid Bayesian optimization to efficiently explore silk processing parameters (degumming, dissolving, concentration).
  • Focused on optimizing dope preparation to achieve sufficient viscosity while preventing premature gelation.
  • Prepared a 13% (w/v) silk dope following algorithm-recommended conditions.

Main Results:

  • Achieved a silk dope viscosity of 0.46 Pa·s, approximately five times higher than traditional methods.
  • Fibers spun from the optimized dope exhibited significantly improved mechanical properties.
  • Tensile strength, modulus, and toughness increased by factors of 2.20×, 2.16×, and 2.75×, respectively.
  • These results were obtained in only five experimental trials focused on dope preparation.

Conclusions:

  • Rapid Bayesian optimization is effective for optimizing complex biomaterial processing like silk dope preparation.
  • The developed method significantly enhances silk dope viscosity and resulting fiber mechanical properties.
  • This approach presents a powerful tool for exploring the multivariate wet spinning process to unlock advanced silk fiber potential.