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Transesterification of Sunflower Oil over Waste Chicken Eggshell-Based Catalyst in a Microreactor: An Optimization
Stefan Pavlović1, Gordana Šelo2, Dalibor Marinković1
1Institute of Chemistry, Technology and Metallurgy, National Institute for the Republic of Serbia, University of Belgrade, Njegoševa 12, 11 000 Belgrade, Serbia.
Waste chicken eggshells create an efficient catalyst for sunflower oil transesterification in a microreactor, yielding high fatty acid methyl esters (FAMEs) content. This process offers intensified reaction rates compared to traditional batch methods.
Area of Science:
- Chemical Engineering
- Materials Science
- Green Chemistry
Background:
- Transesterification of sunflower oil is crucial for biodiesel production.
- Developing sustainable and cost-effective catalysts is essential.
- Waste-derived materials offer potential as heterogeneous catalysts.
Purpose of the Study:
- To optimize sunflower oil transesterification using a waste chicken eggshell-derived catalyst.
- To investigate the catalyst's properties and performance in a microreactor.
- To compare microreactor efficiency with conventional batch processes.
Main Methods:
- Catalyst synthesis via hydration-dehydration and calcination (600 °C).
- Catalyst characterization using XRD, XRF, FT-IR, SEM, N2 physisorption, and Hg-porosimetry.
- Experimental design (DoE) and Response Surface Methodology (Box-Behnken) for optimization in a microreactor.
Main Results:
- The eggshell catalyst (CaO) showed high porosity and suitable morphology.
- Optimal conditions: 10 min residence time, 0.1 g/g catalyst concentration, 3:1 methanol/oil ratio.
- Microreactor achieved 51.2% FAMEs in 10 min, significantly higher than batch (18.6%).
Conclusions:
- Waste chicken eggshells are a viable source for effective transesterification catalysts.
- Microreactor technology significantly enhances reaction efficiency and biodiesel yield.
- Optimized process demonstrates a sustainable route for biodiesel production.
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