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Filtering Facepiece Respirator (N95 Respirator) Reprocessing: A Systematic Review
Max A Schumm1, Joseph E Hadaya1, Nisha Mody2
1Department of Surgery, UCLA David Geffen School of Medicine, Los Angeles, California.
Reprocessing filtering facepiece respirators (FFRs) like N95s is crucial. Ultraviolet germicidal irradiation and vaporized hydrogen peroxide are effective sterilization methods that minimally damage N95 respirators.
Area of Science:
- Healthcare
- Infectious Disease Control
- Biomedical Engineering
Background:
- The COVID-19 pandemic created a critical shortage of personal protective equipment (PPE), specifically filtering facepiece respirators (FFRs).
- Hospitals require effective methods to reprocess FFRs, such as N95 respirators, to ensure adequate supply.
Purpose of the Study:
- To systematically review and evaluate the evidence on the effectiveness and feasibility of various decontamination processes for N95 respirators.
- To compare different decontamination methods based on pathogen removal, filtration efficiency, facial fit, user safety, and processing capability.
Main Methods:
- A comprehensive literature search of PubMed and EMBASE was conducted up to January 31, 2021.
- Five decontamination processes were investigated: UV irradiation, vaporized hydrogen peroxide, moist-heat incubation, microwave-generated steam, and ethylene oxide.
- Data abstraction focused on process specifics, pathogen inactivation, and respirator integrity.
Main Results:
- Forty-two laboratory studies evaluated 65 types of N95 respirators. UV irradiation (1-2 J/cm2) and vaporized hydrogen peroxide showed high efficacy in pathogen removal without significant respirator degradation.
- Moist heat and microwave-generated steam also demonstrated effective pathogen reduction and maintained filtration performance, though some studies noted potential for respirator damage.
- Ethylene oxide preserved respirator components but raised concerns regarding carcinogenic by-products.
Conclusions:
- Ultraviolet germicidal irradiation, vaporized hydrogen peroxide, moist heat, and microwave-generated steam are effective methods for sterilizing N95 respirators while retaining filtration performance.
- UV irradiation and vaporized hydrogen peroxide exhibited the least damage to respirator materials.
- Further research is necessary to fully understand decontamination effectiveness against SARS-CoV-2.
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