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Effects of Post-Etch Microstructures on the Optical Transmittance of Silica Ridge Waveguides
Joel G Wright1, Holger Schmidt2, Aaron R Hawkins1
1Department of Electrical and Computer Engineering, Brigham Young University, Provo, UT, 84602, USA.
Summary
Optimizing silica waveguide fabrication involves reactive ion etching (RIE). One RIE process significantly reduces optical loss and offers the fastest etch rate, making it ideal for silica waveguide production.
Area of Science:
- Materials Science
- Optical Engineering
- Nanofabrication
Background:
- Silica waveguides are critical components in optical communication and integrated photonics.
- Reactive Ion Etching (RIE) is a common fabrication method for silica waveguides.
- Surface topography resulting from RIE can significantly increase optical loss.
Purpose of the Study:
- To investigate the relationship between optical loss and different RIE process parameters in silica waveguides.
- To evaluate the impact of a subsequent wet etch step using hydrofluoric acid (HF) on optical loss.
- To identify an optimal RIE process for fabricating low-loss silica waveguides.
Main Methods:
- Fabrication of ridge waveguides using three distinct RIE processes with varied gas composition, pressure, and power.
- Application of a hydrofluoric acid (HF) wet etch to half of the fabricated waveguides.
- Optical transmission measurements using the cutback method to determine optical loss.
- Data analysis involving exponential curve fitting to transmission versus waveguide length measurements.
Main Results:
- Significant variations in optical loss were observed among the different RIE processes.
- The HF treatment demonstrated a notable effect, reducing optical loss for two RIE processes and increasing it for one.
- One specific RIE process yielded the lowest optical loss among all tested conditions.
Conclusions:
- The choice of RIE process critically impacts the optical loss of silica waveguides.
- Hydrofluoric acid (HF) treatment can be beneficial but its effect is process-dependent.
- A specific RIE process is recommended for silica waveguide fabrication due to its lowest optical loss and highest etch rate.

