Valorization of microalgae into 5-hydroxymethylfurfural by two-step conversion with ferric sulfate

Microalgae are known as renewable, potential, and sustainable feedstocks for biofuel production. The present work investigated the efficient valorization of green microalgae Chlorella sp. to produce sugars and 5-hydroxymethylfurfural (5-HMF) using thermochemical conversion with a metal-salt (ferric sulfate) as catalyst using a statistical approach and two-step conversion. A statistical approach with a Box-Behnken design was introduced to optimize the conversion for producing sugars. As a result of optimization, 86.46% sugar yield (68.32% glucose yield) was achieved under the condition of 5% biomass and 0.6 g-catalyst/g-biomass at 155 °C and 40 min. Two-step thermochemical conversion was introduced to produce 5-HMF from microalgae. In the first step, sugars were produced from the above optimum condition; in the second step, sugar hydrolysates were converted into 5-HMF by thermochemical conversion without an additional catalyst. In two-step conversion, the maximum 5-HMF yield (37.23%) was achieved at 170 °C and 60 min from the sugar hydrolysate of microalgae obtained from the first-step thermochemical conversion with ferric sulfate. In conclusion, the microalgae as biomass and ferric sulfate as catalyst have availability and the potential to produce biosugars and platform chemicals.