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Updated: Oct 27, 2025

Operation of the Collaborative Composite Manufacturing CCM System
Published on: October 1, 2019
An Integrated Compensation Method for the Force Disturbance of a Six-Axis Force Sensor in Complex Manufacturing
Lei Yao1, Qingguang Gao1, Dailin Zhang1
1School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China.
This study introduces a new method to accurately measure robot forces by compensating for sensor errors like zero drift and gravity. The approach enhances precision in human-robot collaboration and manufacturing applications.
Area of Science:
- Robotics
- Sensor Technology
- Machine Learning
Background:
- Six-axis force sensors are crucial for robot compliance control and human-robot interaction.
- Sensor data is often distorted by zero drift, system errors, and robot end-effector gravity.
- Accurate force sensing is vital for complex manufacturing tasks.
Purpose of the Study:
- To develop an integrated compensation method for six-axis force sensors.
- To eliminate disturbances caused by sensor drift, system errors, and gravity.
- To improve the accuracy and robustness of force measurements in robotic applications.
Main Methods:
- Utilized a deep learning network for zero-point prediction.
- Employed the least squares method for tool load identification.
- Integrated these techniques for automatic compensation of force sensor data.
Main Results:
- The proposed method effectively compensates for force disturbances.
- Experimental results demonstrate high measurement accuracy.
- The compensation is robust in complex manufacturing scenarios.
Conclusions:
- The integrated compensation method significantly enhances six-axis force sensor performance.
- This approach enables more reliable active compliance control and human-robot collaboration.
- The study validates the effectiveness of deep learning and least squares for sensor error correction.
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