Scale-up and Modelling of Flow-electrode CDI Using Tubular Electrodes

A novel design for a flow-electrode capacitive deionization (FCDI) system consisting of tubular electrodes in a shell and tube heat exchanger configuration is proposed. Each electrode consists of a metallic mesh current collector along the inner circumference of a tubular ion-exchange membrane. This tubular FCDI design is suitable for scale-up as it consists of easily manufactured components which can be assembled in an array. An apparatus with 4 tubular electrodes with a large effective area (202.3 cm²) was constructed and shown to provide a high net salt (NaCl) removal rate (0.15 mg s^-1 at 1.2 V applied voltage and ∼2000 mg L^-1 influent total dissolved solids concentration). A computational fluid dynamics (CFD) model incorporating ion migration and transport mechanisms was developed to simulate the ion concentration and electrical potential profiles in the water channel. The results of CFD modelling highlighted the need to maximize regions of both high potential gradient and high hydraulic flow in order to achieve optimal salt removal. In brief, this study presents a new design approach for FCDI scale-up and provides a computational tool for optimization of this design and future innovative FCDI designs.