Integrated Full-Range Droplet Actuation for Inkjet-Printed Digital Microfluidic Chip on Flexible Substrates

Flexible printed electronic technology makes it possible to fabricate low-cost digital microfluidic (DMF) chips. Inkjet printing on flexible substrates is one of the most cost-effective fabrication processes for DMF chips. Based on inkjet printing technology and simplified coating methods of dielectric and hydrophobic layers, we fabricated low-cost flexible DMF chips (FDMFCs) on PET sheet and on matte photo paper. The surface quality, conductivity and spatial output resolution of the silver lines under different number of printings, different line widths and line gaps on the two types of FDMFCs were comprehensively analyzed. The traditional square dispensing electrodes were optimized to reduce the volume error of the droplets generated during the repeated dispensing operations. Droplets can be driven to implement all the operations on various configurations of FDMFCs by electrowetting-on-dielectric, including closed configuration, open configuration, hybrid configuration composed of closed and open regions on a single chip, and open curved configuration, which are defined as full-range droplet actuation. The droplet motion between closed and open regions in two position modes of the top plate was deeply studied. Droplet operation experiments prove that the motion performance of droplets can be comparable to that of chips processed by traditional technology, and the rapid prototyping technology of the FDMFCs can make the performance of droplet operation mainly depend on the conductivity of the electrode layer and the electrode gap and greatly weaken the influence of the substrate surface quality on the FDMFCs.