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Naturally diffused sintering aid for highly conductive bilayer electrolytes in solid oxide cells.

Junseok Kim1,2, Seunghyeok Im1,3, Seol Hee Oh1

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A novel sintering aid strategy enables defect-free solid oxide cell (SOC) electrolytes. This breakthrough lowers operating temperatures for efficient fuel cell and electrolysis applications.

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Area of Science:

  • Materials Science
  • Electrochemistry
  • Energy Conversion

Background:

  • Solid oxide cells (SOCs) are crucial for sustainable energy conversion.
  • Bilayer electrolytes are key to lowering SOC operating temperatures and enhancing performance.
  • Conventional fabrication methods struggle to create ideal bilayer electrolytes cost-effectively.

Purpose of the Study:

  • To develop a cost-effective method for fabricating defect-free bilayer electrolytes for SOCs.
  • To improve the structural and chemical integrity of doped-zirconia/doped-ceria bilayers.
  • To enable lower operating temperatures and higher performance in SOCs.

Main Methods:

  • A novel sintering aid strategy utilizing naturally diffused sintering aids.
  • Fabrication of defect-free doped-zirconia/doped-ceria bilayer electrolytes.
  • Achieving congruent thermal shrinkage between the zirconia and ceria layers.
  • Co-sintering at lower temperatures to minimize interdiffusion.

Main Results:

  • Successfully fabricated fully dense, defect-free bilayer electrolytes.
  • Minimized the interdiffusion layer between the doped zirconia and doped ceria.
  • Achieved congruent thermal shrinkage, preventing delamination.
  • Resulting SOCs demonstrated minimal ohmic loss (0.09 ohm cm²).

Conclusions:

  • The developed sintering aid strategy enables high-performance SOCs at reduced operating temperatures.
  • This method offers a cost-effective route to advanced bilayer electrolytes.
  • The fabricated SOCs show excellent performance in both fuel cell and electrolysis modes at 700°C.